POLARE
For high viscosity products
The Inkmaker POLARE is an innovative and versatile automatic dosing system, ideal for the dispensing of high viscosity inks, enabling a mixture of ink technologies to be handled through a single head directly from the original ink containers.
Features
- Fully automatic and easy to operate, it requires minimal input.
- Blending operations are performed in few simple steps and with perfect accuracy
- The POLARE can accommodate a maximum of 20 DN18, high precision, multi stage dispensing valves
- Single dispensing point allows dispensing in any container of small size
- The number of dispensing valves is based on the actual customer’s requirements
- Valves are individually activated through pneumatic cylinders.
- Valves’ cleaning is not required, the special shutters flat design ensures a sharp breakaway of ink drops, leaving the valve’s nozzle clean after dispensing.
- Extremely compact and with a very limited footprint, the POLARE comes in different layouts based on the available area.
- The concept Polare combines a Dispensing head Module with a High Viscosity Module
- The High Viscosity module can handle up to 20 components and it is fitted with a specially designed press-out mechanism c/w press pumps equipped with rubber follower plates. The module is engineered to store the inks n their original packaging, 2.5 , 3 and 5 kg plastic or metal cans.
- In case of larger size storage containers, additional components can be placed outside of the module and handled through suitable pumps and piping
- The system management and automation are run by Inkmaker software
- A weigh summary sheet is printed for each batch showing the exact batch information.
- The Softwate includes a wide choice of reports such as: dispensed formulas, job costing, production history, stock availability, etc.
- Complete production traceability with the use of a bar-code system c/w bar-code reader and bar-code label printer
- Available options: – Automatic lifter for dispensing containers
- The Polare can handle both water based as well as solvent-based products ( – ATEX or IEC-EX – version)
Advantages
- Extremely easy to operate with user friendly interface which can be linked with the most common ERP and MRP programmes
- Easy interface with any brand of spectrophotometer
- Consistent formula reproduction insuring correct product repeatability
- Single point dispensing; it can dispense into containers of any size
- Production of the right quantity whenever needed
- Dispensing parameter self-adjustment ensures optimal accuracy
- Major stock reduction and rationalisation
- Seamless stock management with stock information, graphic components’ stock display, stock auditing and batch cost evaluation
- Optimized recycle-management
- Elimination of wastage
- Complete tracking of operation and ISO compliance traceability
- Password protected formula database and automatic back-up to prevent data loss
- On demand reports on production statistics with over 100 reports for KPI assessment
- Production planning